Integral Prune Pitting Line

Model: CD 8 Throughput: 2.200 kg/h

Individual equipment

Each module of the line, separately. Click any item to view the full image.

Videos

Pitting line
Pitter (1)
Pitter (2)
Hydrator-tenderizer (1)
Hydrator-tenderizer (2)

Turnkey Solution: Washing, Conditioning, Pitting and Packaging with 8 Pitters

The Definitive "Turnkey" Solution for industrial export production.

The CD 8 is the highest-capacity version of the pitting catalog: 21 integrated machines across four sectors, 8 parallel pitters that bring production to 2,200 kg/h, final metal detection, and a fully automated architecture. For large packers moving industrial volumes of pitted prune — bakery, cereals, premium export — who need an end-to-end process without third-party subcontracting.

21 integrated machines, four sectors in continuous flow:

A — Washing and Initial Inspection

  • Hydraulic Bin Tipper with independent power unit, sized for industrial flow without waits.
  • Elevator dosing the fruit toward the washing sector.
  • Rotary Washer with perforated cylinder and water spray traveling the fruit from end to end.
  • Inspection Conveyor after rotary washing, where operators remove damaged fruit or foreign matter before the second washing stage.
  • Single-Cascade Washer with inclined water-fall steps and self-cleaning system.

B — Conditioning

  • Continuous Hydrator-Tenderizer: closed tunnel where the prune takes on moisture and temperature from direct steam injection distributed above and below the belt. Imported woven belt, hydraulic-cylinder lift-up cover, paddle-type rotary valves at infeed and discharge, and variable residence time via electronic speed variator. Sized to feed the 8 pitters without bottlenecks.
  • Tenderizer Extraction Conveyor receiving the conditioned fruit at the exit.
  • Collection Conveyor consolidating the flow before pitting.

C — Industrial Pitting

  • Elevator to Distribution Conveyor lifting the fruit to the pitter-row plane.
  • Pitter Distribution Conveyor with adjustable lateral deflectors distributing flow among the 8 units.
  • 8 Pitters with step-by-step head adjustable to any prune size; the knives extract the pit through the natural opening without damaging the pulp. Modularity allows operation with 7 units during maintenance of one, maintaining 87% capacity without stopping the plant.
  • Working Platform for 8 Pitters in stainless steel with anti-slip aluminum floor, protective railings and access stairs.
  • Pit Extraction Conveyor discharging extracted pits laterally.
  • Prune Extraction Conveyor collecting the already-pitted prunes.

D — Post-Pitting Cleaning, Brightening, Weighing and Final Metal Detection

  • Cleaning Screen post-pitting, separating pit residues and waste before finishing.
  • Elevator to Brightener feeding the finishing module.
  • Brightener with rotary spray system: applies brightening agent and sorbate to perfect commercial appearance and extend shelf life.
  • Illuminated Inspection Conveyor dedicated to the final visual control of the brightened fruit.
  • Weighing Elevator dosing the product in fixed quantities for packing.
  • Roller Conveyor moving the weighed cases/bags toward the palletizing area.
  • Metal Detector at the exit — final sanitary control guaranteeing product free of metallic contamination, a requirement of premium international retailers.

Construction and sanitary philosophy:

All-stainless-steel AISI 304 construction from the washing sector to the output — fully resistant to the natural acid attack of prune and to corrosion from daily sanitary washing. All conveyor belts in white sanitary polypropylene. Drives with oil-bath gearmotors and fully shielded three-phase motors. Control panels included on key equipment.

Albion technology benefits:

  • Highest pitting capacity in the catalog: 8 units in parallel deliver 2,200 kg/h without sacrificing quality.
  • Maximum operational redundancy: modularity allows operation with 7 units during maintenance, maintaining 87% capacity without stopping the plant.
  • Product certifiable for premium international retailers: integrated metal detection meets HACCP and BRC audit requirements for the UK, Germany, and Japan.
  • End-to-end industrial integral process: washing, inspection, conditioning, pitting, brightening, weighing, and metal detection in a single line from a single supplier.
  • Fast ROI in pitted markets: the pitted-prune segment commands a premium vs. in-pit prune.
  • Pre-assembled and concatenated in our workshop before dispatch — the line arrives ready to install on-site.
  • 12-month warranty on mechanical parts of our manufacture.

The absolute top of the pitting catalog: a complete industrial line that grants full control over production and unlocks the most demanding markets with a certifiable, traceable product.

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